Are you looking for a circular blade for that butcher block that seems too heavy to cut? We are here to help you out! Butcher block is a heavy-duty block laminated with hardwood. It is used for countertops and is the best, most easily-maintained material for your kitchen. It may seem intimidating, but it’s easy to cut using a circular saw. Still, not all blades are suitable for this type of wood.
Your hunt for the best circular blade for butcher block can come to an end. We have reviewed the three outstanding products you can use for your next project! Whether you’re cutting butcher block for sink or making a butcher block countertop, these blades will do the perfect job.
They are fast, easy to use, and you won’t have any trouble cutting your wood with them.
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Top 3 Best Circular Saw Blade for Butcher Block On The Market
1. Diablo 7-1/4″ x 60-Tooth ATB Ultra Finish Saw Blade with 5/8″ Arbor
Diablo 7-1/4″ x 60-Tooth ATB Ultra Finish Saw Blade is perfect to pair up with your handheld circular saw.
Freud is a unique manufacturer of cutting tools. It makes its own Micro Grain carbide with Titanium. It’s called TiCo, which is a combination of Titanium and Cobalt. By making their own carbide, Freud can alter each tool for its requirements.
This provides durability and extended cutting life compared to other blades.
The tri-metal shock-resistant brazing makes it possible for the blade to resist extreme impact for the greatest durability.
It can go through harsh conditions while staying in its best form. This Diablo 60-tooth blade makes a clean, accurate cut that needs little sanding.
The blade even features a permanent Perma-SHIELD coating. This non-stick coating reduces drag and shelters the blade against friction, abrasion, high temperature, and pitch build-up.
The only downside to this blade is that it won’t be able to work with soft materials. It will feel uncomfortable, but it does a great job other than that.
2. DEWALT DWA171460 7-1/4-Inch 60-Tooth Circular Saw Blade
Right off the bat, you should keep in mind that the Dewalt DWA171460 7-¼-inch 60-tooth circular saw blade is made from high-density tungsten carbide. This blade is durable and resistant to damage which means it can withstand a variety of wood cutting projects.
The plate has individualized body slots that reduce vibration, while the teeth have a thin kerf design. This design helps achieve smooth and accurate cuts without uneven or splintered seams.
The blade comes with a coat of ToughCoat anti-stick coating, preventing it from jamming up so that it’s easier to clean, and the blade lasts a long time. You’ll find the strengthened shoulder helpful when working with nail-embedded wood. It is designed for impact resistance to withstand intense force and keep the user safe. You can use this with both corded and cordless saws.
The con with this is that you can’t use it on anything other than wood.
3. TWIN-TOWN 7-1/4-Inch Saw Blade, 60 Teeth
Twin-Town 7-¼-Inch Saw Blade has a real industry quality level with a refined and simple design. The C4 construction grade tungsten carbide teeth provide the highest resistance for three times longer.
This circular saw blade is best for crosscutting and ripping in materials such as hardwood, softwood, chipboard, and plywood with excellent finishing.
The blade’s diameter allows for a cutting speed of 8300 rpm. You can use this in circular saws, Milter saws, and even table saws.
Twin-Town 7-¼-Inch Saw Blade comes with a 1.8mm thin kerf design for quick and effortless cuts, making it highly durable and allowing for minimal material waste. Laser-cut stabilizer vents cut off noise and reduce vibration keeping the blade cool while reducing blade warp.
The downside here’s that there is no non-stick coating on the blade which means that it will heat up pretty fast. It’ll also decrease the quality of the final result.
How do you choose a good circular saw blade for butcher block?
Butcher block is thick hardwood and challenging to cut. If you want a fine finish without chipping or burn marks, you will need to select the correct type of circular saw before getting into the cutting part.
The type of blade you get also depends on the thickness of your butcher block. The best circular saw blade to cut butcher block relies on these factors. Here are some blade features you should consider before investing in a circular saw blade.
Number of Teeth
The number of teeth your blade has is one of the most important things you need to look out for. With a butcher block, you are going for a fine or ultra-fine finish. To achieve this result, a 60-tooth saw blade should be able to do the trick. It will reduce the splintering and reduce burn marks on your wood.
If you are thinking about getting an 80-tooth or higher blade for better results, you won’t get through the material smoothly and evenly (if you are not cutting it fast enough). You’ll probably end up damaging your butcher block this way. You’ll also have to put in a lot more effort and focus on getting a neat, straight cut.
When we are talking about blade Kerf, we mean the thickness of the blade. If your circular saw blade has a higher kerf, you’ll be able to remove more wood with every cut. A full kerf blade is about 1/8-inch thick. A thick blade will withstand the stress when getting it through the wood, but it will need more power to be effective.
Using it with a circular blade with less than two horsepower, it will rotate at below-average speed. Higher blade kerf is best for thicker pieces of wood. So, if you are working with a butcher block that’s in the broader end, consider getting a blade with high kerf.
If you have thinner wood or a circular saw with less than three horsepower, get a blade with a thin kerf. It’ll need less power, and you’ll end up with less waste with every cut. Your blade is likely to warp with lower kerf, but that shouldn’t be a problem with a thin butcher block. Another benefit you’ll get with this is that it’s lightweight and will allow you to mount it on any circular saw!
The length of a blade affects the performance. Smaller blades generally spin faster and result in smooth, clean cuts. A longer blade doesn’t just need more power to rotate, but it also wobbles much more than a smaller one. Additionally, a larger blade won’t give you cuts as precise as smaller blades, but it will reach a greater depth.
You might not have these troubles with circular saws because they accept 4-½-inch to 7-¼-inch blades. The largest blade is still much smaller in diameter than what you’ll get with table saws, but it’s something to consider. If you’re cutting butcher block with a table saw, you’ll have to follow a different set of requirements.
Accordingly, use a longer blade for thicker wood and a smaller one for thinner butcher block. You can read the reviews above for the best 7 1/4 circular saw blade for MDF.
Rip-Cut or Crosscut?
Generally, you can make two types of cuts when cutting wood: Rip cut and crosscuts. Rip cuts are made along the grain. In simpler words, you divide the wood parallel to the grain or split it. On the other hand, crosscuts are used to make cuts across the grain. To make these different cuts, you need blades designed especially for these purposes.
When making a rip cut, you need saw blades with fewer but larger teeth. This makes an easy cut that’s fast and as straight as possible. You should remember that this type of cut tends to bind your blade. With a rip blade, you won’t get smooth cuts, but you can work with your butcher block and get clean cuts if you have a good quality blade.
Crosscuts are much harder to achieve. When working across the grain, you are cutting a lot more fibres than rip cuts. This result requires the blade to have more teeth, but they need to be much smaller in size. The more the teeth, the less wood each tooth will cut. Since each tooth will be cutting individually, the speed will be slower, but the result will be neater. Crosscut butcher block will give you a smooth, clean finish without splintering.
Blades for ripping and crosscutting usually also have to do with the gullets. Gullets are spaces in front of each tooth. They handle the chip removal. There will be a higher amount of chip removal with rip cuts because you’ll get bigger chip sizes. For that reason, the gullets need to be deep enough to remove them. In crosscutting blades, the chips are smaller, so the gullets are also small.
So, before buying your circular saw blade, have in mind what type of cuts you’ll be making on the butcher block.
Blade Tip Quality
You’ll find thick carbide tips on most high-quality saw blades. They are usually brazed or fused. There’s a tri-metal brazing process used to attach the carbide cutters to the blade plate. Most of the time, the carbide is made specifically for the application of the blade. The process allows extra flexibility as well as impact resistance. You should be looking out for a blade that’s thick enough to allow many re-sharpenings.
Blade size according to your circular saw
This shouldn’t be a concern if you are getting your blade with the saw. Still, if you are getting it separately, you should make sure that it fits properly. The blade can expand from the heat it produces while cutting, and it can warp if there is not enough room for it to expand. It’ll also be extremely dangerous to you. It’s worth ensuring that your blade has notches cut out of the blade itself.
People Also Ask About Butcher Block Saw Blade
a) What saw to use to cut butcher block?
Ideally, you should be using a circular saw with a 60-tooth carbide blade to cut a piece of butcher block. It is the best type of saw to make straight, fast cuts on this heavy material.
b) Is it hard to cut a butcher block?
Butcher block is difficult to cut. It is made out of hardwood, and hardwood is a tough material to cut effortlessly. Still, if you use the correct saw with the right type of blade, cutting butcher block will feel like running a hot knife through butter!
c) How do you cut a butcher block countertop with a circular saw?
Always clamp a straightedge to guide the cuts. You should never rush the cuts because that can damage the block and harm you. Also, remember to wear eye and hearing protection.
d) Tooth number for cutting down butcher block countertop?
Use a 60-tooth blade. Don’t go higher than this because then you’ll be risking burn marks in the wood. You’ll also have trouble controlling a blade with many teeth. This can risk damaging your expensive piece of butcher block.
To sum everything up, you need to first familiarize yourself with the butcher block you’ll be working with. Choose the right type of saw blade depending on its thickness and whether you are cutting butcher block lengthwise or across the grain.
It comes down to the number of teeth, blade kerf, blade length, and blade tip quality. The best saw blade for butcher block will have the qualities mentioned in the product reviews. We hope this article was helpful!